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Wednesday 2 May 2018
Tuesday 17 November 2015
Asco Medical Steam Autoclave Manual
MANUAL DOWNLOAD
The ASCO medical steam autoclave
Instruction manual: Terenza Pructa
Prepared by: Emil Torghon
20 February 2013
Rev: 11-3324-12
EXECUTIVE SUMMARY
Product description
The Super Deluxe Series Autoclaves are sturdily constructed in rustproof, heavy gauge aluminum for use in rugged condition. Its a unique vessel that generates steam under pressure and temperature between 120°C to 135°C. On reaching the right temperature the instruments are subject to a saturated steam environment for a pre-specified time which results in safe and guaranteed sterilization. Available in various models and sizes from 6 liters capacity to 63 liters capacity to suit different application. These can be used on electricity as well as on any external heat source such as kerosene stove, gas burner, wood & charcoal.
Features and Benefits
All aluminium deep drawn seamless construction.
Light, compact, portable, easy to use top loading autoclaves.
Fast <20 min. sterilizing cycle at 121ยบ c.
Equipped with two stages over pressure protection system incorporating a calibrated continuous bleeding pressure stopcock and pressure release weight valve.
Extended life gasket & heating element (ISI marked).
Equipped with heat resistant handles and steam release / control valve.
For assurance of quality each autoclave is tested to the parameter of successful sterilization.
Optional TST indicator stickers provide independent verification that the correct combination of temperature, steam & time has been achieved for successful sterilization.
Pressure Gauge : Colour coded pressure gauge showing internal chamber conditions during the cycle.
Sterilization zone in green colour is shown from 15 psi to 20 psi (OR 1.034 bar to 1.378 bar) which is equivalent to temperature of 121°c to 127°c. Dial size : 2.5". Dial show measurement in 2 units (i) kg/cm2 (ii) lb/inch2
Full scale dial of pressure gauge is 0-30 lb/ inch2 or 0-2 kg/ cm2. Caution zone in red colour.
Inclusive of - inner & outer stand.
Optional (to be ordered separately) - Inside container / baskets / dressing drums, timer and spares
Product range
Item Code Capacity (Lt.) including lid Power Size (dia. x height) Type
AU410 11 Electric 220 x 300mm = 9” x 12” Mirror/Polished Finish
AU420 15 Electric 300 x 225mm = 12” x 9” Mirror/Polished Finish
AU430 21 Electric 300 x 300mm = 12” x 12” Mirror/Polished Finish
AU440 24 Electric 300 x 350mm = 12” x 14” Mirror/Polished Finish
AU450 28 Electric 300 x 400mm = 12” x 16” Mirror/Polished Finish
AU460 38 Electric 350 x 400mm = 14” x 16” Mirror/Polished Finish
AU470 39 Electric 300 x 550mm = 12” x 22” Mirror/Polished Finish
Item Code Capacity (Lt.)
including lid Power Size (dia. x height) Type
AU411 11 Non Electric 220 x 300mm = 9” x 12” Mirror/ Polished Finish
AU421 15 Non-Electric 300 x 225mm = 12” x 9” Mirror/ Polished Finish
AU431 21 Non-Electric 300 x 300mm = 12” x 12” Mirror/ Polished Finish
AU441 24 Non-Electric 300 x 350mm = 12” x 14” Mirror/ Polished Finish
AU451 28 Non-Electric 300 x 400mm = 12” x 16” Mirror/ Polished Finish
AU461 38 Non-Electric 350 x 400mm = 14” x 16” Mirror/ Polished Finish
AU471 39 Non-Electric 300 x 550mm = 12” x 22” Mirror/ Polished Finish
Item Code Capacity (Lt.) including lid Power Size (dia. x height) Type
AU412 11 Electric 220 x 300mm = 9” x 12” Epoxy Coated
AU422 15 Electric 300 x 225mm = 12” x 9” Epoxy Coated
AU432 21 Electric 300 x 300mm = 12” x 12” Epoxy Coated
AU442 24 Electric 300 x 350mm = 12” x 14” Epoxy Coated
AU452 28 Electric 300 x 400mm = 12” x 16” Epoxy Coated
AU462 38 Electric 350 x 400mm = 14” x 16” Epoxy Coated
AU472 39 Electric 300 x 550mm = 12” x 22” Epoxy Coated
*We supply 220V, 50Hz, single phase, electric equipment, unless otherwise specified in your order.
Note: For Autoclave with timer please suffix 'T' to our Autoclaves Codes.
Instruction Manual for Autoclave
Place the Autoclave and sterilizing material on the table or on the shelf.
Remove the stopcock whistle/valve from the vent tube fitted at the lid.
Twist the lid of the autoclave Anticlockwise and lift the lid.
Fill water (appx. 1 liter) in the base chamber.
Place the loaded Basket/Dressing Drum in the autoclave.
Check that the rubber seal is in place and is in good condition.
Put on the lid, press it down and turn it clockwise until it does not turn anymore.
The sterilizer in the closed position will have both handles parallel and one above the other on either side of the Autoclave.
Put and press down the Stopcock whistle/valve on the vent tube on the lid and turn on the power.
After few minutes steam will start generating and at 15±2 lb psi pressure the steam will come out strongly from the stopcock.
Let the process go on and after 15minutes turn off the power and lift or pull out the Stopcock whistle/valve of the vent tube with forceps or piece of cloth.
The whole steam will escape but it will be hot.
Make sure that there is no steam left in the sterilizer and pressure gauge is also at Zero lb psi.
Now open the autoclave lid by twisting it anticlockwise and lift the lid off the base chamber.
Remove the rack/dressing drum from the autoclave and Preserve them in a safe place.
Remove all the water from the base chamber and close the autoclave by putting the lid on it clockwise.
Put the stopcock whistle/valve back on the vent tube for next sterilization.
How to stop leakage:
Replace the Gasket when
It begins to show sign of leakage.
When found visibly damaged.
When shrinkage has occurred.
If a new gasket leaks or a persistent leaks develops
Remove the gasket from the lid and clean the surface with some scrubbing pad 'Scotch brite' rinsed in warm soapy water.
Also clean the surface of the base unit where gasket rests.
Do not lubricate Gasket.
CARE AND MAINTENANCE OF AUTOCLAVE :
Disconnect the Autoclave from the main power supply before cleaning.
Ensure that no material falls into the base chamber i.e. autoclave tape, glass etc as they may affect the operation of the exhaust valves.
Ensure that the pressure gauge is operating correctly.
Heat the Autoclave on a secure burner.
Clean & dry the unit after the day use.
Use Autoclave only for its intended purpose.
Weekly clean both interior and exterior with warm, soapy water ensuring the electrical parts are kept dry.-(Incase of electric autoclave).
WARNING :
Do not operate the Autoclave without water. Avoid Using Hard Water in the unit.
Make sure the rubber seal is in a good Shape & condition.
Do not put any extra weight on the stopcock.
Close the Autoclave lid properly never try to open it by force without first releasing the steam.
Do not use any alkaline solution in the unit.
Clean and Dry the unit after a day uses.
High quality manual electric steam autoclave steriliser. Made from mirror finished seamless aluminium, equipped with removable alloy instrument basket, pressure guage, safety valve, stop cock, steam release knob and vacuum release. A replacement rubber seal and inner stand are also included.
This is an 11 litre model and measures approx 10x15 inch (similar size to the Asco 2100 series) Ideal dimensions for tattoo grips, piercing clamps, forceps, pedicure tools etc.
Sterilising Temperature- 120 deg C- 135 deg. C. (working temp 121-126 C), 240v ac. Commercial grade extended life gasket and heating element. Sterilising time, approx 20 mins. Instruction manual included, these units are very simple to use.
This unit comes complete with pressure test sheet, Ce compliance document and serial number all from an ISO certified company.
Getting started
Before using the autoclave for the first time please take time to read the following pages to familiarise yourself with the operation of the unit.
We strongly recommend that all users of the autoclave are trained in its operation.
The autoclave is very easy to use. By following this simple operating sequence, you will be able to ensure your instruments are correctly sterilized every time.
Water
Fill the unit to the water level line on the inside of the chamber with 0.75l of distilled or de-ionised water.
DO NOT USE TAP WATER OR OVERFILL.
Loading
Place WASHED instruments ONLY plus a TST Strip into the instrument basket or cassettes, and place in the unit. TST strips should be placed as near to the centre of the load as possible (available as an accessory).
WARNING!
The manufacturers of instruments should be consulted about their suitability for autoclaving and the maximum temperature which the instruments can withstand.
Closing
Always place the lid on the autoclave with the Depressurization Valve open. Align the lid and body and turn in a clockwise direction ensuring the lid is completely closed. Close the Depressurization Valve so it is aligned with the top handle on the lid. Never leave in open position.
Power connection
Attach the cable supplied to the rear of the unit and plug into an EARTHED mains electrical socket of the CORRECT voltage.
Starting
Start the sterilizing cycle by placing the electrical plug in you electrical socket. The temperature rises, air will be displaced by steam through the Air Bleed Valve located in the lid, it will close automatically, sealing the unit.
The Pressure Indicator (pressure gauge) will rise indicating the unit is now pressurised (green area). Sterilizing Temperature is reached when the gauge arrow will point at the green area. Sterilizing Cycle is completed after 12 minutes of the gauge arrow indicating green area. We recommend however to ensure proper Sterilizing to extend the time to 20 minutes on larger loads.
Depressurizing
Once the sterilizing cycle has been completed, the unit needs to be depressurized and allowed to cool down
before the lid and sterilized instruments can be removed. For that purpose pull the plug out of the electrical socket. The time taken to reach the point at which this is safe to do so can be shortened by manually depressurizing the unit.
Open the Depressurization Valve by turning slowly in an anti clockwise direction*. The Pressure Indicator will drop once the steam has been released.
WARNING!
There will be a visual and audible release of steam from the rear of the Steam Duct.
Unlocking
Once the pressure has been released the lid may be unlocked. Ensure the Depressurization Valve is open.
Remove the lid by turning in an anti-clockwise direction.
Unloading
Lift off the lid, gently place upside down on a solid work surface and leave to cool. Ensure the Depressurization Valve is in the closed position to avoid damaging it.
The unit has completed a successful cycle if the “stripe” on the TST Indicator Strip has completely changed colour from yellow to dark brown.*
The basket or cassettes containing the sterilized instruments can now be lifted out of the unit. To avoid damage, replace the lid as described in step “3.3”. *Please Note: If the “spot” has not completely changed
colour, replace with a new TST strip and start a new cycle.
*If the “stripe” fails to change colour for a second time, do not use the unit until it has been checked by a qualified engineer.
STERILIZATION CYCLE HAS NOT BEEN ACHIEVED
Cycle verification
We recommend the use of a 134°C TST strip process challenge device. Simply place the indicator strip in with
the load. To ensure your autoclave gives you the years of service for which it was designed, it is important to remember a few “do’s” and “don’t’s” with regards to the operation of the unit and to carry out simple care and maintenance procedures on a weekly basis.
Do ensure that....
1.... you read these instructions and always follow the operating sequence.
2.... the work surface rack provided is solid and heat resistant.
3.... the instruments are designed to withstand the sterilizing temperatures selected, are thoroughly cleaned and rinsed before sterilizing, and are not any longer than the length, or exceed the load weight, specified – see “Technical data” section.
4.... the water level is maintained regularly with clean distilled or de¬ionised water only.
5.... the unit is in a “draught free” environment and is positioned not less than 250mm from adjacent walls.
6.... you only use sealing gasket and that it is changed at the end of it’s life, if visibly damaged, or when shrinkage has occurred, see “Fault mode - 5”.
7.... the lid is securely closed when the unit is not in use, to avoid the risk of accidental damage. Never leave in position as shown in F1.
8... . you quote your model details, serial number and date of purchase when contacting Asco Medical or your supplier.
Do not....
1....touch the unit whilst in operation - it gets HOT.
2....attempt to remove the lid during operation.
3....lose this operating instruction manual
4....add any chemicals whatsoever to the water.
5.... attempt to sterilize volatile substances toxic materials or inappropriate loads.
6.... place the unit on heat sensitive surfaces polished wood or glass.
7.... open the Depressurization Valve during the sterilization cycle.
8.... leave the Depressurization Valve in the “open” position when placing the lid upside down on a work surface.
9.... immerse the unit or electrical cord in water when cleaning
10....use abrasive materials or lubricants when cleaning.
11....drop or abuse the unit.
12.... use in areas of risk associated with flammable materials or gases.
13.... attempt to change fuses until the unit has been unplugged from the mains. Only qualified persons should change fuses.
14.... reach over the unit when removing cover, to do so may cause burns from rising heat and steam.
15… press start button once cycle has been started as this will re-set the cycle timer to zero.
Care and maintenance
WARNING!
Disconnect the autoclave from the mains power supply before cleaning sealing gasket
1. Remove from inside the lid and clean with warm, soapy water.
2. Rinse thoroughly, shake dry, do not wipe.
3. Replace in the lid by tucking evenly under all lugs starting at the Gasket Offset Device. It may appear slightly wrinkled until used.
4. Replace gasket when it begins to show signs of leakage.
Autoclave
1 If a new gasket leaks, or a persistent leak develops, gently clean the sealing surface of both the lid and
body of the unit with a “Scotchbrite” scrubbing pad making sure you do not remove any metal. Rinse both surfaces but do not dry.
2 Clean both interior and exterior with warm, soapy water ensuring the electrical parts are kept dry.
3 Monitor the first cycle of the day to check the Air Bleed Device, which is located inside the lid, audibly “clicks” shut.
4 Asco Medical recommends that your unit is calibrated at 24 monthly intervals.
5 Lubricate underside of body lugs with “vaseline” if the lid becomes stiff.
DO NOT LUBRICATE GASKET
Mains plug top fuse (User replaceable), F13A to BS1362
UK ONLY.
Rating - Models are rated continuously for intermittent use.
Body - Deep drawn aluminium.
Lid – 304 Stainless Steel
Heater - Externally surface mounted mechanically fixed
electric element.
Temperature cut out - Thermal fuse.
Pressure - Calibrated pressure release valve.
Max. Single Fault Temperature - 143°C
Over Voltage Category - Group ll
Pollution degree - Group 2
Environment conditions - indoor use -
Additional information
Spares
Only those spare parts supplied or specified by Asco Medical should be used in the maintenance of the
autoclave. Use of unauthorised parts will invalidate any warranty given and may adversely affect the performance and safety of the unit.
Accessories
A range of accessories are available for your autoclave as described and pictured below.
Contact your supplier for full details.
219748 - Silicone sealing gasket x 4
219277 - TST indicator strips
219258 - Cord set UK
Warranty
Asco Medical shall, in the first 24 months from the date of purchase, repair or replace free of charge any parts which prove to be defective in workmanship and/or materials.
Asco Medical shall not be so liable in the event that the purchaser has failed to adhere to the instructions contained herein or if the autoclave has been abused, interfered with, altered, repaired or serviced by any unauthorised party this may also result in the protection provided by the equipment being impaired.
This warranty excludes the gasket, all internal furniture and consumables. Consumer’s statutory rights are not affected.
Product decontamination
Should the unit require repair, it must be decontaminated in accordance with a recognised procedure prior to return or on-site repair. A statement of equipment contamination status must be available with the product. (Details of a suitable procedure are available on request).
Approvals
BS 3970 Part 4 - Pressure vessel only
CE mark - Medical device directive
IEC 61010 - Product safety
PD 5500 - Pressure vessel
Cleaning materials
• Mild washing up liquid
• Non-abrasive cream cleaner
• Disinfectant diluted in water - non chlorine base Packaging
All packaging materials used are recyclable, please dispose
of accordingly.
WEEE Statement
(Waste Electrical and Electronic Equipment)
The WEEE directive places an obligation on all EU-based
manufacturers and importers to take back electronic
products at the end of their useful life.
Asco Medical Limited accepts its responsibility to
finance the cost of treatment of redundant WEEE in
accordance with the specific recycling requirements.
Disposal
The symbol (shown below) is present on all Asco
Medical Products, which indicates that the product must
NOT be disposed of with other waste. Instead it is the
user’s responsibility to dispose of their waste electrical and
electronic equipment by handing it overto an approved
reprocessor, or by returning it to Asco Medical for
reprocessing. For more information about where you can
send your waster equipment for recycling, please contact
your local city office or Asco Medical.
Autoclaves Pressure Steam Sterilizers- Manufacturer and Exporters of Pressure Steam Sterilizers, Steam Autoclave, Portable Autoclaves Sterilizers, Manufacturer Supplier Autoclave System, Steam Sterilizing Equipment/Instruments, India. Trust NET brand for Surgical Instruments, Medical Supplies, Hospital Equipments, Laboratory Products & Goods.
The ASCO medical steam autoclave
Instruction manual: Terenza Pructa
Prepared by: Emil Torghon
20 February 2013
Rev: 11-3324-12
EXECUTIVE SUMMARY
Product description
The Super Deluxe Series Autoclaves are sturdily constructed in rustproof, heavy gauge aluminum for use in rugged condition. Its a unique vessel that generates steam under pressure and temperature between 120°C to 135°C. On reaching the right temperature the instruments are subject to a saturated steam environment for a pre-specified time which results in safe and guaranteed sterilization. Available in various models and sizes from 6 liters capacity to 63 liters capacity to suit different application. These can be used on electricity as well as on any external heat source such as kerosene stove, gas burner, wood & charcoal.
Features and Benefits
All aluminium deep drawn seamless construction.
Light, compact, portable, easy to use top loading autoclaves.
Fast <20 min. sterilizing cycle at 121ยบ c.
Equipped with two stages over pressure protection system incorporating a calibrated continuous bleeding pressure stopcock and pressure release weight valve.
Extended life gasket & heating element (ISI marked).
Equipped with heat resistant handles and steam release / control valve.
For assurance of quality each autoclave is tested to the parameter of successful sterilization.
Optional TST indicator stickers provide independent verification that the correct combination of temperature, steam & time has been achieved for successful sterilization.
Pressure Gauge : Colour coded pressure gauge showing internal chamber conditions during the cycle.
Sterilization zone in green colour is shown from 15 psi to 20 psi (OR 1.034 bar to 1.378 bar) which is equivalent to temperature of 121°c to 127°c. Dial size : 2.5". Dial show measurement in 2 units (i) kg/cm2 (ii) lb/inch2
Full scale dial of pressure gauge is 0-30 lb/ inch2 or 0-2 kg/ cm2. Caution zone in red colour.
Inclusive of - inner & outer stand.
Optional (to be ordered separately) - Inside container / baskets / dressing drums, timer and spares
Product range
Item Code Capacity (Lt.) including lid Power Size (dia. x height) Type
AU410 11 Electric 220 x 300mm = 9” x 12” Mirror/Polished Finish
AU420 15 Electric 300 x 225mm = 12” x 9” Mirror/Polished Finish
AU430 21 Electric 300 x 300mm = 12” x 12” Mirror/Polished Finish
AU440 24 Electric 300 x 350mm = 12” x 14” Mirror/Polished Finish
AU450 28 Electric 300 x 400mm = 12” x 16” Mirror/Polished Finish
AU460 38 Electric 350 x 400mm = 14” x 16” Mirror/Polished Finish
AU470 39 Electric 300 x 550mm = 12” x 22” Mirror/Polished Finish
Item Code Capacity (Lt.)
including lid Power Size (dia. x height) Type
AU411 11 Non Electric 220 x 300mm = 9” x 12” Mirror/ Polished Finish
AU421 15 Non-Electric 300 x 225mm = 12” x 9” Mirror/ Polished Finish
AU431 21 Non-Electric 300 x 300mm = 12” x 12” Mirror/ Polished Finish
AU441 24 Non-Electric 300 x 350mm = 12” x 14” Mirror/ Polished Finish
AU451 28 Non-Electric 300 x 400mm = 12” x 16” Mirror/ Polished Finish
AU461 38 Non-Electric 350 x 400mm = 14” x 16” Mirror/ Polished Finish
AU471 39 Non-Electric 300 x 550mm = 12” x 22” Mirror/ Polished Finish
Item Code Capacity (Lt.) including lid Power Size (dia. x height) Type
AU412 11 Electric 220 x 300mm = 9” x 12” Epoxy Coated
AU422 15 Electric 300 x 225mm = 12” x 9” Epoxy Coated
AU432 21 Electric 300 x 300mm = 12” x 12” Epoxy Coated
AU442 24 Electric 300 x 350mm = 12” x 14” Epoxy Coated
AU452 28 Electric 300 x 400mm = 12” x 16” Epoxy Coated
AU462 38 Electric 350 x 400mm = 14” x 16” Epoxy Coated
AU472 39 Electric 300 x 550mm = 12” x 22” Epoxy Coated
*We supply 220V, 50Hz, single phase, electric equipment, unless otherwise specified in your order.
Note: For Autoclave with timer please suffix 'T' to our Autoclaves Codes.
Instruction Manual for Autoclave
Place the Autoclave and sterilizing material on the table or on the shelf.
Remove the stopcock whistle/valve from the vent tube fitted at the lid.
Twist the lid of the autoclave Anticlockwise and lift the lid.
Fill water (appx. 1 liter) in the base chamber.
Place the loaded Basket/Dressing Drum in the autoclave.
Check that the rubber seal is in place and is in good condition.
Put on the lid, press it down and turn it clockwise until it does not turn anymore.
The sterilizer in the closed position will have both handles parallel and one above the other on either side of the Autoclave.
Put and press down the Stopcock whistle/valve on the vent tube on the lid and turn on the power.
After few minutes steam will start generating and at 15±2 lb psi pressure the steam will come out strongly from the stopcock.
Let the process go on and after 15minutes turn off the power and lift or pull out the Stopcock whistle/valve of the vent tube with forceps or piece of cloth.
The whole steam will escape but it will be hot.
Make sure that there is no steam left in the sterilizer and pressure gauge is also at Zero lb psi.
Now open the autoclave lid by twisting it anticlockwise and lift the lid off the base chamber.
Remove the rack/dressing drum from the autoclave and Preserve them in a safe place.
Remove all the water from the base chamber and close the autoclave by putting the lid on it clockwise.
Put the stopcock whistle/valve back on the vent tube for next sterilization.
How to stop leakage:
Replace the Gasket when
It begins to show sign of leakage.
When found visibly damaged.
When shrinkage has occurred.
If a new gasket leaks or a persistent leaks develops
Remove the gasket from the lid and clean the surface with some scrubbing pad 'Scotch brite' rinsed in warm soapy water.
Also clean the surface of the base unit where gasket rests.
Do not lubricate Gasket.
CARE AND MAINTENANCE OF AUTOCLAVE :
Disconnect the Autoclave from the main power supply before cleaning.
Ensure that no material falls into the base chamber i.e. autoclave tape, glass etc as they may affect the operation of the exhaust valves.
Ensure that the pressure gauge is operating correctly.
Heat the Autoclave on a secure burner.
Clean & dry the unit after the day use.
Use Autoclave only for its intended purpose.
Weekly clean both interior and exterior with warm, soapy water ensuring the electrical parts are kept dry.-(Incase of electric autoclave).
WARNING :
Do not operate the Autoclave without water. Avoid Using Hard Water in the unit.
Make sure the rubber seal is in a good Shape & condition.
Do not put any extra weight on the stopcock.
Close the Autoclave lid properly never try to open it by force without first releasing the steam.
Do not use any alkaline solution in the unit.
Clean and Dry the unit after a day uses.
High quality manual electric steam autoclave steriliser. Made from mirror finished seamless aluminium, equipped with removable alloy instrument basket, pressure guage, safety valve, stop cock, steam release knob and vacuum release. A replacement rubber seal and inner stand are also included.
This is an 11 litre model and measures approx 10x15 inch (similar size to the Asco 2100 series) Ideal dimensions for tattoo grips, piercing clamps, forceps, pedicure tools etc.
Sterilising Temperature- 120 deg C- 135 deg. C. (working temp 121-126 C), 240v ac. Commercial grade extended life gasket and heating element. Sterilising time, approx 20 mins. Instruction manual included, these units are very simple to use.
This unit comes complete with pressure test sheet, Ce compliance document and serial number all from an ISO certified company.
Getting started
Before using the autoclave for the first time please take time to read the following pages to familiarise yourself with the operation of the unit.
We strongly recommend that all users of the autoclave are trained in its operation.
The autoclave is very easy to use. By following this simple operating sequence, you will be able to ensure your instruments are correctly sterilized every time.
Water
Fill the unit to the water level line on the inside of the chamber with 0.75l of distilled or de-ionised water.
DO NOT USE TAP WATER OR OVERFILL.
Loading
Place WASHED instruments ONLY plus a TST Strip into the instrument basket or cassettes, and place in the unit. TST strips should be placed as near to the centre of the load as possible (available as an accessory).
WARNING!
The manufacturers of instruments should be consulted about their suitability for autoclaving and the maximum temperature which the instruments can withstand.
Closing
Always place the lid on the autoclave with the Depressurization Valve open. Align the lid and body and turn in a clockwise direction ensuring the lid is completely closed. Close the Depressurization Valve so it is aligned with the top handle on the lid. Never leave in open position.
Power connection
Attach the cable supplied to the rear of the unit and plug into an EARTHED mains electrical socket of the CORRECT voltage.
Starting
Start the sterilizing cycle by placing the electrical plug in you electrical socket. The temperature rises, air will be displaced by steam through the Air Bleed Valve located in the lid, it will close automatically, sealing the unit.
The Pressure Indicator (pressure gauge) will rise indicating the unit is now pressurised (green area). Sterilizing Temperature is reached when the gauge arrow will point at the green area. Sterilizing Cycle is completed after 12 minutes of the gauge arrow indicating green area. We recommend however to ensure proper Sterilizing to extend the time to 20 minutes on larger loads.
Depressurizing
Once the sterilizing cycle has been completed, the unit needs to be depressurized and allowed to cool down
before the lid and sterilized instruments can be removed. For that purpose pull the plug out of the electrical socket. The time taken to reach the point at which this is safe to do so can be shortened by manually depressurizing the unit.
Open the Depressurization Valve by turning slowly in an anti clockwise direction*. The Pressure Indicator will drop once the steam has been released.
WARNING!
There will be a visual and audible release of steam from the rear of the Steam Duct.
Unlocking
Once the pressure has been released the lid may be unlocked. Ensure the Depressurization Valve is open.
Remove the lid by turning in an anti-clockwise direction.
Unloading
Lift off the lid, gently place upside down on a solid work surface and leave to cool. Ensure the Depressurization Valve is in the closed position to avoid damaging it.
The unit has completed a successful cycle if the “stripe” on the TST Indicator Strip has completely changed colour from yellow to dark brown.*
The basket or cassettes containing the sterilized instruments can now be lifted out of the unit. To avoid damage, replace the lid as described in step “3.3”. *Please Note: If the “spot” has not completely changed
colour, replace with a new TST strip and start a new cycle.
*If the “stripe” fails to change colour for a second time, do not use the unit until it has been checked by a qualified engineer.
STERILIZATION CYCLE HAS NOT BEEN ACHIEVED
Cycle verification
We recommend the use of a 134°C TST strip process challenge device. Simply place the indicator strip in with
the load. To ensure your autoclave gives you the years of service for which it was designed, it is important to remember a few “do’s” and “don’t’s” with regards to the operation of the unit and to carry out simple care and maintenance procedures on a weekly basis.
Do ensure that....
1.... you read these instructions and always follow the operating sequence.
2.... the work surface rack provided is solid and heat resistant.
3.... the instruments are designed to withstand the sterilizing temperatures selected, are thoroughly cleaned and rinsed before sterilizing, and are not any longer than the length, or exceed the load weight, specified – see “Technical data” section.
4.... the water level is maintained regularly with clean distilled or de¬ionised water only.
5.... the unit is in a “draught free” environment and is positioned not less than 250mm from adjacent walls.
6.... you only use sealing gasket and that it is changed at the end of it’s life, if visibly damaged, or when shrinkage has occurred, see “Fault mode - 5”.
7.... the lid is securely closed when the unit is not in use, to avoid the risk of accidental damage. Never leave in position as shown in F1.
8... . you quote your model details, serial number and date of purchase when contacting Asco Medical or your supplier.
Do not....
1....touch the unit whilst in operation - it gets HOT.
2....attempt to remove the lid during operation.
3....lose this operating instruction manual
4....add any chemicals whatsoever to the water.
5.... attempt to sterilize volatile substances toxic materials or inappropriate loads.
6.... place the unit on heat sensitive surfaces polished wood or glass.
7.... open the Depressurization Valve during the sterilization cycle.
8.... leave the Depressurization Valve in the “open” position when placing the lid upside down on a work surface.
9.... immerse the unit or electrical cord in water when cleaning
10....use abrasive materials or lubricants when cleaning.
11....drop or abuse the unit.
12.... use in areas of risk associated with flammable materials or gases.
13.... attempt to change fuses until the unit has been unplugged from the mains. Only qualified persons should change fuses.
14.... reach over the unit when removing cover, to do so may cause burns from rising heat and steam.
15… press start button once cycle has been started as this will re-set the cycle timer to zero.
Care and maintenance
WARNING!
Disconnect the autoclave from the mains power supply before cleaning sealing gasket
1. Remove from inside the lid and clean with warm, soapy water.
2. Rinse thoroughly, shake dry, do not wipe.
3. Replace in the lid by tucking evenly under all lugs starting at the Gasket Offset Device. It may appear slightly wrinkled until used.
4. Replace gasket when it begins to show signs of leakage.
Autoclave
1 If a new gasket leaks, or a persistent leak develops, gently clean the sealing surface of both the lid and
body of the unit with a “Scotchbrite” scrubbing pad making sure you do not remove any metal. Rinse both surfaces but do not dry.
2 Clean both interior and exterior with warm, soapy water ensuring the electrical parts are kept dry.
3 Monitor the first cycle of the day to check the Air Bleed Device, which is located inside the lid, audibly “clicks” shut.
4 Asco Medical recommends that your unit is calibrated at 24 monthly intervals.
5 Lubricate underside of body lugs with “vaseline” if the lid becomes stiff.
DO NOT LUBRICATE GASKET
Mains plug top fuse (User replaceable), F13A to BS1362
UK ONLY.
Rating - Models are rated continuously for intermittent use.
Body - Deep drawn aluminium.
Lid – 304 Stainless Steel
Heater - Externally surface mounted mechanically fixed
electric element.
Temperature cut out - Thermal fuse.
Pressure - Calibrated pressure release valve.
Max. Single Fault Temperature - 143°C
Over Voltage Category - Group ll
Pollution degree - Group 2
Environment conditions - indoor use -
Additional information
Spares
Only those spare parts supplied or specified by Asco Medical should be used in the maintenance of the
autoclave. Use of unauthorised parts will invalidate any warranty given and may adversely affect the performance and safety of the unit.
Accessories
A range of accessories are available for your autoclave as described and pictured below.
Contact your supplier for full details.
219748 - Silicone sealing gasket x 4
219277 - TST indicator strips
219258 - Cord set UK
Warranty
Asco Medical shall, in the first 24 months from the date of purchase, repair or replace free of charge any parts which prove to be defective in workmanship and/or materials.
Asco Medical shall not be so liable in the event that the purchaser has failed to adhere to the instructions contained herein or if the autoclave has been abused, interfered with, altered, repaired or serviced by any unauthorised party this may also result in the protection provided by the equipment being impaired.
This warranty excludes the gasket, all internal furniture and consumables. Consumer’s statutory rights are not affected.
Product decontamination
Should the unit require repair, it must be decontaminated in accordance with a recognised procedure prior to return or on-site repair. A statement of equipment contamination status must be available with the product. (Details of a suitable procedure are available on request).
Approvals
BS 3970 Part 4 - Pressure vessel only
CE mark - Medical device directive
IEC 61010 - Product safety
PD 5500 - Pressure vessel
Cleaning materials
• Mild washing up liquid
• Non-abrasive cream cleaner
• Disinfectant diluted in water - non chlorine base Packaging
All packaging materials used are recyclable, please dispose
of accordingly.
WEEE Statement
(Waste Electrical and Electronic Equipment)
The WEEE directive places an obligation on all EU-based
manufacturers and importers to take back electronic
products at the end of their useful life.
Asco Medical Limited accepts its responsibility to
finance the cost of treatment of redundant WEEE in
accordance with the specific recycling requirements.
Disposal
The symbol (shown below) is present on all Asco
Medical Products, which indicates that the product must
NOT be disposed of with other waste. Instead it is the
user’s responsibility to dispose of their waste electrical and
electronic equipment by handing it overto an approved
reprocessor, or by returning it to Asco Medical for
reprocessing. For more information about where you can
send your waster equipment for recycling, please contact
your local city office or Asco Medical.
Autoclaves Pressure Steam Sterilizers- Manufacturer and Exporters of Pressure Steam Sterilizers, Steam Autoclave, Portable Autoclaves Sterilizers, Manufacturer Supplier Autoclave System, Steam Sterilizing Equipment/Instruments, India. Trust NET brand for Surgical Instruments, Medical Supplies, Hospital Equipments, Laboratory Products & Goods.
Monday 16 November 2015
Autoclave/Pressure Steam Sterilizer Aluminium – Pressure Cooker Type, Non Electric
Autoclave/Pressure Steam Sterilizer Aluminium – Pressure Cooker Type, Non Electric
• Aluminum deep drawn Seamless Construction
• Sturdy, Safe, Rust proof, Portable, Polished Shiny Finish
• For high pressure steam sterilization of medical materials such as dressings and surgical instruments.
• Max Pressure 15 psi/1.5 bar, Max temp 121 C
• Equipped with steam release/ control valve, high quality heat resistant Bakelite handles
• Lid Sealing by high pressure rubber gasket
• Pressure Gauge with color coding to display sterilization zones, 2 2 graduated in kg/cm and lb/inch
• Equipped with Safety Pressure release weight valve
• Non-Electric
Sizes:
| Code | Capacity (Litres) including Lid |
Dia x Height (mm) | Dia x Height (inch) |
| AU2100 | 11 | 220 x 280 | 9 x 11 |
| AU2200 | 15 | 300 x 225 | 12 x 9 |
| AU2300 | 21 | 300 x 300 | 12 x 12 |
| AU2400 | 24 | 300 x 350 | 12 x 14 |
| AU2500 | 28 | 300 x 400 | 12 x 16 |
| AU2600 | 38 | 350 x 400 | 14 x 16 |
| AU2700 | 39 | 300 x 550 | 12 x 22 |
Saturday 14 November 2015
Autoclave/Pressure Steam Sterilizer Aluminium – Electric, Pressure Cooker Type
Autoclave/Pressure Steam Sterilizer Aluminium – Electric, Pressure Cooker Type
• Aluminum deep drawn Seamless Construction
• Sturdy, Safe, Rust proof, Portable, Polished Shiny Finish
• For high pressure steam sterilization of medical materials such as dressings and surgical instruments.
• Max Pressure 15 psi/1.5 bar, Max temp 121 C
• Equipped with steam release/ control valve, high quality heat resistant Bakelite handles
• Lid Sealing by high pressure rubber gasket
• Pressure Gauge with color coding to display sterilization zones, 2 2 graduated in kg/cm and lb/inch
• Equipped with Safety Pressure release weight valve
• Non-Electric
Sizes:
| Code | Capacity (Litres) including Lid |
Dia x Height (mm) | Dia x Height (inch) |
| AU2100 | 11 | 220 x 280 | 9 x 11 |
| AU2200 | 15 | 300 x 225 | 12 x 9 |
| AU2300 | 21 | 300 x 300 | 12 x 12 |
| AU2400 | 24 | 300 x 350 | 12 x 14 |
| AU2500 | 28 | 300 x 400 | 12 x 16 |
| AU2600 | 38 | 350 x 400 | 14 x 16 |
| AU2700 | 39 | 300 x 550 | 12 x 22 |
Tuesday 3 November 2015
Autoclave/Pressure Steam Sterilizer Aluminium – Electric, Wignut/Knob Type
Autoclave/Pressure Steam Sterilizer Aluminium – Electric, Wignut/Knob Type
• Aluminum deep drawn Seamless Construction
• Sturdy, Safe, Rust proof, Portable
• Locking of lid by 6 nuts with high quality rubber gasket.
• For high pressure steam sterilization of medical materials such as dressings and surgical instruments.
• Max Pressure 15 psi/1.5 bar, Max temp 121 C
• Equipped with steam release/ control valve and high quality heat resistant Bakelite handles
• Pressure Gauge with color coding to display sterilization zones, 2 2 graduated in kg/cm and lb/inch
• Equipped with Safety Pressure release weight valve
• Electric, 220v/50Hz,single phase
Sizes:
| Code | Capacity (Litres) including Lid |
Dia x Height (mm) | Dia x Height (inch) |
| AU5100 | 17 | 300 x 250 | 12 x 10 |
| AU5200 | 21 | 300 x 300 | 12 x 12 |
| AU5300 | 27 | 300 x 380 | 12 x 15 |
| AU5400 | 39 | 350 x 380 | 14 x 15 |
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